Wednesday, October 23, 2013

How to Cut a Steel Auto Fuel Line

Vehicle fuel systems operate under high pressure. Steel fuel lines keep high-pressure fuel contained on route between the fuel tank and the fuel delivery system. Correctly installing steel fuel lines entails producing straight cuts on the ends of the line. This ensures the lines will seat properly in the compression fitting connecting two pieces of line or connecting the line to fuel system components. Improperly cut fuel lines create a situation where fuel can escape from a crooked edge.

Instructions

    1

    Mark the cut location on a piece of steel fuel line with a piece of soapstone.

    2

    Open the jaws of a tubing cutter by turning the lower knob counterclockwise. Stop turning the knob when the distance between the top rollers and the bottom cutting blade allows enough room for the steel fuel line.

    3

    Slide the fuel line in the open jaws of the tubing cutter. Align the cut mark with the center of the bottom cutting blade. Turn the cutter knob clockwise until the blade contacts the surface of the tube. Turn the knob clockwise a quarter turn to apply pressure to the line.

    4

    Spin the tubing cutter around the fuel line for two revolutions. Turn the knob clockwise a half turn. Spin the cutter an additional two revolutions. Continue tightening and spinning the tubing cutter until it cuts through the steel fuel line.

    5

    Place the tapered end of the burr remover -- located on the back face of the tubing cutter -- inside the cut end of the fuel line. Apply pressure toward the fuel line. Turn the tubing cutter to clear the burr from inside the fuel line.

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